Moon Lander: How We Developed the Apollo Lunar Module

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Authors: Thomas J. Kelly

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BOOK: Moon Lander: How We Developed the Apollo Lunar Module
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Smithsonian History of Aviation and Spaceflight Series
Dominick A. Pisano and Allan A. Needell, Series Editors
Since the Wright brothers’ first flight, air and space technologies have been central in creating the modern world. Aviation and spaceflight have transformed our lives—our conceptions of time and distance, our daily routines, and the conduct of exploration, business, and war. The Smithsonian History of Aviation and Spaceflight Series publishes substantive works that further our understanding of these transformations in their social, cultural, political, and military contexts.

© 2001 by Thomas J. Kelly
All rights reserved

Copy editor: Karin Kaufman
Production editor: Robert A. Poarch
Designer: Chris Hotvedt

Library of Congress Cataloging-in-Publication Data
Kelly, Thomas J., 1929–
Moon lander: how we developed the Apollo lunar module / Thomas J. Kelly.
p. cm. — (Smithsonian history of aviation and spaceflight series)
Includes bibliographical references and index.
ISBN 978-1-58834-273-7
1. Lunar excursion module.    2. Project Apollo (U.S.).    I. Title. II. Series.
TL795.K45 2001
629.44—dc21                                  00-063728

British Library Cataloguing-in-Publication Data is available

This is an electronic release (eISBN: 978-1-58834-361-1) of the original cloth edition

For permission to reproduce illustrations appearing in this book, please correspond directly with the owners of the works, as listed in the individual captions. Smithsonian Books does not retain reproduction rights for these illustrations individually or maintain a file of addresses for photo sources.

www.smithsonianbooks.com

v3.1_r1

To Joan, whose loving support made my lunar adventure possible
.

Contents

Cover

Title Page

Copyright

Dedication

List of Illustrations

List of Acronyms

  
1 A Difficult Delivery

Part 1. Winning

  
2 We Could Go to the Moon

  
3 The LM Proposal

  
4 The Fat Lady Sings

Part 2. Designing, Building, and Testing

  
5 Engineering a Miracle

  
6 Mockups

  
7 Pushing Out the Drawings

  
8 Trimming Pounds and Ounces

  
9 Problems, Problems!

10 Schedule and Cost Pressures

11 Tragedy Strikes Apollo

12 Building What I Designed

Part 3. Flying

13 First LM in Space: Apollo 5

14 The Dress Rehearsals: Apollos 9 and 10

15 One Giant Leap for Mankind: Apollo 11

16 Great Balls of Fire! Apollo 12

17 Rescue in Space: Apollo 13

18 The Undaunted Warrior Triumphs: Apollo 14

19 Great Explorations: Apollos 15, 16, and 17

20 Our Future Slips Away

Epilogue: The Legacy of Apollo

Notes

Illustrations

3.1
Lunar module proposal design

5.1
Reaction control system configuration

5.2
Lunar module’s ascent stage

5.3
Lunar module’s crew compartment

5.4
Lunar module’s descent stage

6.1
Final lunar module design

7.1
NASA officials view lunar module mockup

7.2
Tom Kelly in his office, 1965

8.1
Lunar module’s weight history

12.1
Mated lunar module in final assembly

12.2
Micrometeorite and thermal shields

12.3
Tom Kelly and Dick McLaughlin at LM-1 delivery

15.1
Supporting Apollo 11 in the Spacecraft; Analysis Room

15.2
Celebrating the Apollo 11 Moon landing

Acronyms

 

 

 

 

Acronym
Full Name
Definition
ACE
Automated checkout equipment
Computerized system for testing spacecraft
AEA
Abort electronics assembly
Computer used in AGS
AGS
Abort guidance system
Backup guidance and control in LM
AIAA
American Institute of Aeronautics
Aerospace engineering professional society and Astronautics
ALSEP
Apollo lunar surface experiments
Experiments deployed on the lunar surface package
AMPTF
Apollo Mission Planning Task
Prepared mission plans (time lines) and the Force design reference mission
APS
Ascent propulsion system
Ascent rocket engine and tanks
ASA
Abort sensor assembly
Inertial reference sensors for AGS
ASDTP
Apollo Spacecraft Development Test Plan
Overall program test plan
ASPO
Apollo Spacecraft Program Office
NASA-Houston program management group for the Apollo spacecraft
ATCA
Attitude and translation control
Flight-maneuver hand controllers assembly
BAFO
Best and final offer
Contractor’s last offer in competition
CARR
Customer Acceptance Readiness Review
Formal review authorizing spacecraft delivery to NASA
CDR
Critical Design Review
Approval of detailed design
CM
Command module
Launch and reentry spacecraft
CRT
Cathode ray tube
Monitor for computer processed data
CSM
Command/service modules
CM and SM mated
DECA
Descent engine control assembly
Descent-engine controller
DEDA
Data entry and display assembly
AGS data entry keyboard
DFI
Development flight instrumentation
Added measurements for engineering data
DOD
Department of Defense
U.S. Department of Defense
DPS
Descent propulsion system
Descent rocket motor and tanks
DR
Discrepancy report
Chits written against problems during reviews and flights
DRM
Design reference mission
“Typical” mission plan and time line to establish design requirements
ECS
Environmental control system
Oxygen and thermal control
EMI
Electromagnetic interference
Unintended electrical or magnetic signal distortion
EO
Engineering order
Documentation authorizing drawing changes
EOR
Earth-orbit rendezvous
Mission mode with two Earth launches and rendezvous and assembly in Earth orbit
EPS
Electrical power system
Batteries and power distribution
ETRB
Executive and Technical Review Board
Corporate oversight board for LM
EVA
Extravehicular activity
Spacewalks outside the spacecraft
FITH
Fire in the hole
Igniting LM ascent engine atop the descent stage
FTA
Flammability test article
Boilerplate LM cabin for flammability tests
GNC
Guidance, navigation, and control
Guidance and attitude system control
ICD
Interface control document
Drawings/specifications defining interfaces between spacecraft
IFM
In-flight maintenance
Component replacement in flight
ISS
International Space Station
Large space station produced by NASA and an international team
KSC
Kennedy Space Center
Launch site at Cape Canaveral, Florida
L/D
Lift-to-drag ratio
Index of aerodynamic maneuvering capability
LEM
Lunar excursion module
NASA’s early name for the lunar module
LES
Launch escape system
Escape rocket atop CM at launch
LGC
LM guidance computer
Computer for LM guidance and control
LM
Lunar module
Lunar landing spacecraft
LMP
LM mission programmer
Special programmer for controlling unmanned LM flight
LMS
LM mission simulator
Ground-based LM flight simulator
LOR
Lunar-orbit rendezvous
Mission mode in which LM rendezvous with CM in lunar orbit
LRV
Lunar roving vehicle
Electric-powered car used on later missions
LTA
LM test article
Full-scale, partially equipped LM for special tests
LTM
LM test model
Reduced-scale test model LM or components
MCC
Mission Control Center
Room in NASA-Houston where the flight director and controllers directed flight missions
MER
Mission Evaluation Room
Room in NASA Houston Building 45 where contractor engineers supported flights
MET
Modular equipment transporter
Hand-drawn cart for carrying equipment on lunar surface
MOCR
Mission Operations Control Room
Main control room in NASA-Houston MCC
MSC
Manned Spacecraft Center
NASA center at Houston responsible for developing the Apollo Spacecraft (now called Johnson Space Center [JSC])
MSFC
Marshall Spaceflight Center
NASA center at Huntsville, Alabama, responsible for booster-stage development
MSFN
Manned spaceflight network
Ground-based radar net work for tracking spacecraft in flight
MSR-B
Mission Support Room
Flight support room at Grumman-Bethpage—Bethpage
NAA
North American Aviation
Apollo spacecraft (CSM) contractor
NASA
National Aeronautics and Space Administration
Federal agency responsible for civilian spaceflight
O/F
Oxidizer/fuel ratio
Required ratio for rocket firing
O&C
Operations and Checkout
Building at KSC for spacecraft launch preparation
OCP
Operational checkout procedure
Step-by-step test procedure
OMS
Orbital maneuvering system
Space shuttle’s propulsion and RCS
PCM
Pulse code modulation
Digital sensor readout technique
PD
Preliminary Design
Engineering group for systems studies and proposals
PDR
Preliminary Design Review
Meeting for approval of preliminary design
RCS
Reaction control system
Small rockets that control attitude and maneuvers
RFP
Request for proposals
NASA’s invitation to contractor bids
RTG
Radioisotope thermoelectric generator
Isotope power source for ALSEP
S/CAT
Spacecraft Assembly and Test
LM final assembly and test organization
S&C
Stabilization and control
Controls flight attitude and maneuvering
SCAPE
Self-contained air protection equipment
Propellant-resistant suit
SEB
Source Evaluation Board
Proposal evaluators
SIM
Scientific instrument module
Moon observation sensors aboard CSM
SLA
Spacecraft/LM adapter
Structure housing LM on Saturn
SM
Service module
Consumable and propul sion module for CM
SPAN
Spacecraft Analysis
Room in Mission Control from which spacecraft contractors supported flights
SPS
Service propulsion system
Rocket engine system in SM
SSA
Source selection authority
Senior source selection official
STG
Space Task Group
Organization at NASA-Langley studying manned spaceflight
STM
Spacecraft team manager
Responsible for a specific spacecraft (LM or CSM)
SWIP
Super Weight Improvement Program
Major weight reduction effort
TPP
Total package procurement
Fixed-price purchase of weapon system
TPS
Test preparation sheet
Detailed procedures for readying LM for tests and checkout
TSM
Technical staff meeting
Daily LM engineering meeting
VAB
Vehicle Assembly Building
Facility at KSC for assembling the Apollo booster and spacecraft “stack”
VHF
Very high frequency
2.5 to 3 megahertz for LM
VIP
Very important persons
Special viewing area in Mission Control

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